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振動篩(圓振動篩)的運動軌跡呈圓周,是一種多層數(一般有1~4層)、高效新型的振動篩,專為對物料進行不同顆粒大小的篩分而設計,特別適用于重型、中型和精細篩分等各種篩分作業,是初級破碎、二級破碎和成品料的理想篩分設備。
1、產品結構
圓振動篩(振動篩)是由篩箱、篩網、篩框、激振器、橡膠彈簧、支架、主軸等組成,其結構平面示意圖(剖析圖)如下:
2、工作原理
振動篩的工作原理,或說工作流程主要歸結如下:
①通過偏心塊的旋轉,產生激振力,從而使篩箱隨之產生圓周往復運動;
②物料在傾斜的篩面上連續做近似圓的彈跳翻滾運動,通過反復的與篩孔進行比較,小于篩孔尺寸的物料透篩,大于篩孔尺寸的物料在篩面上;
③根據篩網,篩孔的大小,最終篩分成不同尺寸的物料。
其gif動圖如下:
3、生產現場
下面是一組來自上海山友重工的現場實拍圖,當然,里面是涉及并使用到振動篩的生產線現場,圖組如下:
采用筒體式偏心軸和偏心塊調節振幅提高了激振力,增加產能。環槽鉚釘聯接結構先進,堅固耐用;
Adjustment of amplitude of vibration through cylindrical eccentric shaft and eccentric block improved the excitation force and capacity. Advanced structure of ring groove rivet joint makes it strong and durable.
物料篩淌線長,有效提高篩分效率、篩分均勻;
Long sieving line of material effectively improved the screening efficiency, and the material screened is even.
篩分規格多、范圍廣,可按具體要求選配和定制;
Wide screening range and specification for choosing, it can also be tailored.
采用含錳優質彈簧鋼編織篩網,使用壽命長,不易堵孔;另有棒條、聚氨酯等多種不同材質可選;
Screening mesh made of manganese contained high-quality spring steel gives it longer service life, its hole is not easy to be blocked. The alternative material of the screening mesh can be steel bar, polyurethane and others.
采用輪胎聯軸器,柔性鏈接,運轉平穩,結構簡單,維修方便快捷;
Flexible connected with tire coupling, smooth operation, simple structure, easy maintenance.
振動器采用大游隙軸承,稀油潤滑、噪聲低、壽命長。
Wide clearance of bearings is used for the vibrator. The vibrator is lubricated with thin oil lubrication, it has low noise and long service life.
備注:設備篩網規格等可根據用戶的設計要求定制、振動篩的篩分量因篩孔出料規格尺寸、物料含泥量、含水率等的不同,實際處理量以生產現場為準。
Note: Specification of screening mesh can be tailored as per customer’s design and requirement. Processing capacity of the screen varies from sieve size, percentage of mud contained and moisture content of the material. The actual handling capacity is based on the production site.
山友重工(sanyyo)自主生產研發的YK系列的振動篩,其各產品尺寸規格、生產能力、功率、重量等技術參數如下:
型號 | 篩面層數 | 篩面規格(mm) | 最大進料粒度(mm) | 處理能力(t/h) | 振動頻率(Hz) | 功率(kw) | 重量(kg) | 外型尺寸(mm) |
3YK-1245 | 3 | 1200×4500 | 200 | 15-80 | 16.2 | 11 | 4807 | 5600×1800×1850 |
3YZ-1548 | 3 | 1500×4800 | 200 | 30-200 | 13-16 | 15 | 6866 | 5906×2100×1900 |
4YZ-1548 | 4 | 1500×4800 | 200 | 30-250 | 13-16 | 18.5 | 7360 | 5906×2100×2150 |
2YK-1854 | 2 | 1800×5400 | 250 | 50-300 | 16.2 | 18.5 | 6769 | 6509×2536×1810 |
3YK-1854 | 3 | 1800×5400 | 250 | 50-300 | 16.2 | 22 | 8285 | 6509×2536×1910 |
4YK-1854 | 4 | 1800×5400 | 250 | 50-300 | 16.2 | 30 | 9796 | 6509×2536×2250 |
2YK-2160 | 2 | 2100×6000 | 250 | 100-400 | 16.2 | 30 | 9680 | 7150×2670×2120 |
3YK-2160 | 3 | 2100×6000 | 250 | 100-400 | 16.2 | 30 | 10206 | 7150×2670×2270 |
4YK-2160 | 4 | 2100×6000 | 250 | 100-400 | 16.2 | 30 | 11800 | 7150×2670×2650 |
2YK-2460 | 2 | 2400×6000 | 300 | 150-600 | 16.2 | 30 | 11020 | 7150×2900×2260 |
3YK-2460 | 3 | 2400×6000 | 300 | 150-600 | 16.2 | 30 | 12350 | 7150×2900×2350 |
4YK-2460 | 4 | 2400×6000 | 300 | 150-600 | 16.2 | 37 | 13850 | 7150×2900×2680 |
2YK-2670 | 2 | 2600×7000 | 300 | 250-700 | 16.2 | 37 | 13260 | 8120×3120×2310 |
3YK-2670 | 3 | 2600×7000 | 300 | 250-700 | 16.2 | 37 | 14850 | 8120×3120×2820 |
DF-1230 | 1 | 1200×3000 | 200 | 20-200 | 16.2 | 5.5 | 1540 | 3500×1800×1100 |
DF-1548 | 1 | 1500×4800 | 250 | 50-450 | 16.2 | 15 | 3750 | 5330×2000×1300 |
DF-1854 | 1 | 1800×5400 | 300 | 70-600 | 16.2 | 15 | 4590 | 5630×2200×1320 |
DF-2160 | 1 | 2100×6000 | 300 | 120-750 | 16.2 | 15 | 5423 | 6550×2600×1420 |